Anti-Slip Epoxy for Warehouse Entrances: How Ultra Grip Is Applied
Warehouse and garage entrances often experience some of the toughest conditions on a facility floor. Repeated foot traffic, equipment movement, moisture, dirt and general wear can leave these transition areas smooth, worn and increasingly difficult to manage safely.
In this project, SlipDoctors Ultra Grip was applied specifically to a worn warehouse/garage entrance rather than the entire warehouse floor. This type of targeted application can make sense where additional traction is needed in a particularly demanding high-traffic area.
Ultra Grip is a two-component, high-solids, heavy-duty anti-slip epoxy coating designed for industrial and marine applications. Its ultra-rough textured finish is intended to provide increased traction in wet and slippery environments while offering the durability required for demanding working conditions.
Watch Ultra Grip Transform a Worn Warehouse Entrance
This application shows the preparation, mixing and squeegee application process used to give a worn warehouse entrance a tough, highly textured finish designed for demanding traffic conditions.
Why Warehouse Entrances Need Additional Traction
Warehouse entrances are transition areas, meaning they often experience a combination of indoor and outdoor conditions.
Water can be tracked inside, dirt and debris may accumulate, and the same section of flooring can experience repeated traffic from workers, carts, equipment or forklifts.
A worn concrete floor may also become increasingly smooth over time.
For areas like these, a heavy-duty textured coating can help create a more aggressive walking surface while also providing a durable protective finish. SlipDoctors also offers a range of commercial and industrial non-slip solutions for warehouses, factories and other demanding environments.
Preparing the Floor Before Applying Ultra Grip
Correct surface preparation is one of the most important parts of any coating application.
Before Ultra Grip is applied, the surface must be:
- Clean
- Dry
- Structurally sound
- Free from dirt, dust, grease and other contaminants
- Properly prepared for coating adhesion
In the application shown in the video, the warehouse entrance is first cleaned before the Ultra Grip system is mixed and applied.
Always follow the current Ultra Grip Technical Data Sheet and product instructions for the specific surface being coated.
Ultra Grip Is a Two-Part Epoxy System
Ultra Grip consists of two components:
Part A - Base
Part B - Hardener
The two components must be mixed together before application.
The standard mixing ratio is:
4 parts Base (Part A) to 1 part Hardener (Part B) by volume.
Both components should be agitated thoroughly before they are combined.
How to Mix Ultra Grip
Once the correct amount of Base and Hardener has been measured, the components should be mixed thoroughly.
For proper mixing, use a suitable mixing attachment with a 400–600 RPM variable-speed drill.
Continue mixing until the coating looks uniform and the components are completely combined.
There is no induction period required. Once Ultra Grip has been mixed, it should be used immediately. Thinning is not recommended.
Ultra Grip Pot Life
At approximately 75°F / 24°C, the approximate pot life is:
- Regular Cure: 1–1.5 hours
- Low Temp Cure: approximately 1 hour
Because this is a two-component epoxy coating, only mix what can realistically be applied within the available pot life.
Pouring and Applying Ultra Grip
After mixing, the epoxy can be poured directly onto the properly prepared surface.
Ultra Grip can then be distributed across the floor using the appropriate application method.
In this warehouse entrance project, the installer uses a squeegee to spread the product across the concrete surface.
Application method can affect the final profile of the coating.
Phenolic Roller Application
Applying Ultra Grip with a phenolic roller creates a more uniform ridged texture.
Trowel or Squeegee Application
Applying Ultra Grip with a trowel or squeegee can create a somewhat smoother applied profile while still retaining the aggressive texture associated with Ultra Grip.
The correct application method should always be selected according to the project requirements and the current product instructions.
What Does the Finished Ultra Grip Surface Look Like?
One of Ultra Grip's defining characteristics is its ultra-rough textured gloss finish.
The finished coating has a visibly aggressive surface profile designed to provide increased traction in demanding environments.
This makes Ultra Grip very different from a standard smooth epoxy floor coating.
Its texture is one of the reasons it is suited to areas where additional slip resistance is required, particularly in rugged or high-traffic working environments.
How Long Does Ultra Grip Take to Cure?
Allow approximately 24 hours for full cure before exposing the surface to heavy traffic, subject to environmental conditions and the specific Ultra Grip version being used.
Temperature, humidity and application conditions can influence curing times, so always follow the Technical Data Sheet.
The coating should not be placed into service prematurely.
Designed for Demanding Industrial Environments
Ultra Grip is designed for areas where a standard decorative floor coating may not provide enough durability or traction.
Suitable applications can include:
- Warehouse floors
- Warehouse and garage entrances
- Loading docks
- Ramps
- Concrete surfaces
- Steel
- Diamond plate metal
- Equipment
- Industrial facilities
- Marine environments
- Food processing areas
- Other demanding high-traffic locations
Ultra Grip is suitable for both interior and exterior applications when the substrate and environmental conditions are appropriate.
Heavy-Duty Chemical and Traffic Resistance
Ultra Grip is formulated for rugged working environments and can withstand demanding conditions including forklift traffic and tough weather exposure.
The cured coating also provides resistance to substances including:
- Grease
- Oil
- Saltwater
- Alcohol
- Detergent
- Gasoline
These characteristics make it especially useful in industrial environments where both traction and coating durability are important.
Ultra Grip Options
Ultra Grip is available in several versions depending on the requirements of the project.
Regular Ultra Grip
For standard heavy-duty industrial applications.
Low Temp Ultra Grip
Designed for projects requiring curing in colder temperatures.
Low VOC Ultra Grip
For applications where lower VOC content is required.
Ultra Grip is also available in several colours, including dark gray, light gray, black and yellow.
Maintaining an Ultra Grip Floor
Because Ultra Grip creates an aggressive textured surface, regular cleaning is important to prevent dirt and contaminants from accumulating within the texture.
For routine maintenance, clean the surface using mild soap and water and appropriate cleaning equipment for the area.
Avoid allowing grease, oil, dirt or other residues to build up on the surface.
The cleaning frequency should reflect the level and type of traffic the area receives.
A Targeted Solution for High-Traffic Transition Areas
This project is a good example of how an anti-slip coating does not necessarily need to cover an entire warehouse.
Here, Ultra Grip was used specifically at the warehouse/garage entrance, where the existing concrete was worn and where additional traction was needed.
Targeting a high-risk transition zone like an entrance, loading area or ramp can be an effective way to improve the performance of a particularly demanding section of flooring.
Is Ultra Grip Right for Your Project?
Ultra Grip is best suited to demanding applications where a durable, aggressive anti-slip coating is required.
The correct solution will always depend on factors such as:
- Existing substrate
- Surface condition
- Indoor or outdoor exposure
- Type of traffic
- Moisture exposure
- Chemical exposure
- Required texture
- Cleaning requirements
Before applying Ultra Grip, review the current product instructions and Technical Data Sheet and test suitability for the specific application where appropriate.
For more information, visit the Ultra Grip product page or contact SlipDoctors for help choosing the correct solution for your surface.
Frequently Asked Questions
Is Ultra Grip suitable for warehouse floors?
Yes. Ultra Grip is designed for demanding industrial environments and can be used on properly prepared warehouse floors, entrances, loading areas and other high-traffic surfaces where an aggressive anti-slip coating is required.
Can Ultra Grip be applied only to a warehouse entrance?
Yes. Ultra Grip does not necessarily need to be applied across the entire warehouse. It can be used on targeted high-traffic areas such as entrances, ramps, loading docks or transition zones where additional traction is required.
What is the Ultra Grip mixing ratio?
Ultra Grip is mixed at a ratio of 4 parts Base (Part A) to 1 part Hardener (Part B) by volume.
How should Ultra Grip be mixed?
Both components should be agitated before mixing and then thoroughly combined using a suitable mixing attachment with a 400–600 RPM variable-speed drill. Once mixed, the product should be used immediately.
Can Ultra Grip be applied with a squeegee?
Yes. Ultra Grip can be applied using a trowel or squeegee. A phenolic roller can also be used when a more uniform ridged surface profile is desired.
How long does Ultra Grip take to cure?
Allow approximately 24 hours for full cure before heavy traffic, subject to the product version, temperature and environmental conditions.
Can Ultra Grip withstand forklift traffic?
Ultra Grip is a heavy-duty epoxy coating designed for demanding industrial environments and is formulated to withstand tough traffic conditions, including forklift traffic, when correctly applied to a suitable surface.
Can Ultra Grip be used outdoors?
Yes. Ultra Grip can be suitable for both interior and exterior applications when the substrate, preparation and environmental conditions meet the product requirements.
What surfaces can Ultra Grip be applied to?
Ultra Grip can be used on appropriately prepared surfaces including concrete, steel, diamond plate metal, ramps, warehouse areas, equipment and other industrial surfaces.
How do you clean an Ultra Grip floor?
For routine maintenance, clean the finished surface with mild soap and water using cleaning equipment appropriate for the textured surface and environment.
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